I had mentioned resculpting any
areas that need fixing and sculpting any additional features you might
want, like an autopsy scar or split open chest, etc. Do this by adding
or removing clay to the desired form smoothing it out with alcohol then
add the desired texture.
Cap off the two ends, i.e., neck
and waist openings using the white clay EM-210. You want these end
caps to flare out from top to bottom, so that they are wider at the bottom.
Smooth the caps out with a damp sponge. Work your way around the
sculpting by filling in between the bottom of the torso and the table that
you are molding on. Fill this in with white clay and flare out the
smooth. This will prevent the plaster mold from wrapping under the
torso and leaking behind it.
Spray a few light coats of crystal
clear on your sculpt and let it dry. Spray on a light coat of that
wonderful dulling spray. Fill each of your three two gallon buckets
1/3 full with cool water.
By hand, sift in Hyrdocal slowly
until that water has absorbed enough plaster to make it look like a dry
cracked riverbed. Do not stir or agitate this plaster! Sift in plaster
to the two remaining buckets. Do not agitate.
Glue the bristles into the handle
of the two inch and one inch chip brush. Do this for your assistant
as well. Mix up the first batch of plaster and stir for until smooth, let
the plaster cream. Pour some on the top of the torso, spreading it
with the brushes to get the plaster down into the detail areas and avoid
trapping any air bubbles. Pour some plaster into another container
for your assistant. Continue to pour and paint as the plaster thickens
building up and even coat. As one person continues to work the plaster,
the second person should mix the second batch before the first one sets.
Mix until smooth and paint on a thin layer. Dip in your 6x9" strips
of burlap and squeegee them out between your fingers. One person should
do this task and the other person should apply the strips. Lay the
burlap on and smooth out use enough pressure to smooth them flat without
trapping any air but not so much as to crack the first layer of plaster
that should still be wet. Cover the entire surface with burlap.
Repeat this process. You want to apply at least three to four layers of
burlap. Mix the last batch of plaster. Add more burlap if needed.
Spread plaster all over. Using the two pieces of 1"x2"x48" wood,
lay them from shoulder to waist and attach them with burlap and plaster.
Using the two pieces of 1"x2"x24" wood, lay one piece from shoulder to
shoulder and the second piece across the waist. Attach with plaster
and burlap. Smooth out the rest of the mold with plaster. Your mold
at this point should be between an inch and a half to 2 inches thick. The
wood will serve as a frame/handle that the mold can rest on and remain
level when flipped over. Let the mold set up and cure for at least
two hours. It will need to heat up and cool down completely. With
the help of your assistant and using the handles of the mold, gently flip
it over. With a saw, cut the wood handles in the back of the torso and
remove them. Carefully remove the plaster and burlap layer. You will
need to "break" this out. Aren't you glad that you kept this thin! Be careful
not to damage the mold's interior surface. I have used a hammer and chisel
very carefully. After all the support plaster is removed peel out the clay.
Use a wood popsicle stick to pry and lift. Be careful not to damage
to mold surface. Clean out any crystal clear residue with a brush
and acetone. Now you should have a beautiful mold that looks like
a rectangular bowl on a wood frame! Gee, you could fill this up with...Latex!
Let the mold dry out for a few days, the drier the better. Tint your latex
with proline tints to the color that you want. Mix your tints in a separate
cup until you get the proper flesh tone. I like to use raw
sienna, burnt umber, yellow oxide, red, white and a touch a green or blue
to "mute" it. The browns, reds, yellows, and white will create a good flesh
tone but it looks a bit too clean, like Barbie skin. The blue or green
will grey it out just a bit and make it that much more realistic!
Don't use too much just a few drops. One cup of tint will color at
least 5 gallons of latex. Mix half of the tint into 1 gallon of latex and
mix this into the rest of the latex. Place a drop of this on the
outside of the mold and let dry to test the color. If you need it mix in
the rest of the tint in the same way. Don't judge the color of the
latex when it is wet. Latex will dry much darker and opaque, so be
careful. Pour 1 gallon of tinted latex into you mold and brush into
the surface detail. Be careful not to trap air bubbles. Cover all surfaces
quickly. Fill up the mold to the brim with the rest of the latex.
If your torso is large it may take more that 5 gallons, so have some standing
by. Cover the latex and mold with plastic wrap. It should rest on
the surface. Latex cures by lowering the ph. The dry porous plaster
absorbs the water and ammonia out of the latex and a skin starts to form
against the mold surface. Many people think that latex is an air
dry cure, this is only part true. When the ammonia/water evaporates
the ph is lowered and the latex cures. Let this sit for 1 hour or
so. Check the thickness at the top of the neck or waist by brushing
the latex away and look in at the thickness against the mold surface. It
should be about 1/8" thick. Pour the latex back into the bucket and
place the mold upside down on some wood blocks over some plastic to finish
draining. Let this sit about 1 half an hour. Flip the mold
over and fill it again as this will protect it against thin spots. Let
sit fifteen minutes and drain. Let the mold sit upside down on blocks
for 24 hours. It is best not to rush this. Inspect the interior
of the latex skin. If there any thin spots, while the skin is still
in the mold, brush thin layers of latex on the thin spots and cure
with a warm blow dryer one layer at a time until you have at least 5 to
8 layers. Do not remove the latex skin from the mold. You can
back up your skin in two ways. With a rigid backing like fiberglass
or soft like poly foam. this depend on what type of stress will be applied
to the top of this cast or the space requirements beneath. I will be discussing
poly foam as it is easy and a bit more comfortable for the actor.
Spray in some 3M Spray adhesive 77 or similar spray glue. Spray in two
layers and allow to dry. This will insure adhesion between that latex
and poly foam. Paint paste wax on the outside of the mold and top
edges. So that the poly foam will not stick to it. Do at least
two coats. Measure out the proper amounts of 4 lb. poly foam according
to manufacturers directions into two separate paper containers.
Note: Do a test with this material
in a paper bucket to see how it works. Different poly foams expand to different
volumes, you want to figure out how much you will need to fill your mold
plus some. Wrap a 4'x2' piece of plywood in plastic. Pour both parts
of poly foam into a paper bucket and mix rapidly for about 6 to 10 seconds
and dump into the mold. Slosh it all around and cover with the plywood.
Do this VERY quickly. Hold the plywood in place and do not move as
knocking or jostling the mold can cause the foam to collapse. Foam should
spew out from under the board, so do this on plastic. I often cut a 2"
escape hole in the plywood and tape the edges with duct tape. Leave
this in the mold for an hour. remove the board and plastic. Trim
off the excess with an electric carving knife or razor blade. Pull the
latex from the sides of the mold inward. Loosen and remove the torso.
You now have a latex and poly foam replica of your victim's chest that
is pre colored! Your victim will have his shoulders, arms,
and head sticking out of a hole in a table etc. while his actual body is
resting on a padded slant board or slant chair. To make a seamless rubber
to flesh blend on the neck and shoulders is impractical for a haunt in
any situation. You would be required to make a more complex mold and use
more difficult materials to
master. In addition to this,
it would cost a lot more and take 1 to 2 hours to get the actor
into the rig every time, not to
mention the maintenance on the piece. Good for one shot in a film
bad for a haunt. So with that in mind think, "camouflage".
Restraints on the neck and shoulders can cover the edge and adding some
on the wrists and legs with chains will maintain continuity. A shredded
shirt with bits and pieces in the right places. If you are ambitious try
some separate appliances with sutures and blood. Just be creative
and aware that you want this easy to get in and out of while still remaining
a fantastic illusion. Imagine doing a two hour make up job and then the
actor informs you that he has to use the bathroom, it happens on movies
all the time!
Scribe out, hollow or dig out
the sections of the chest that you need for the prop. You can peel the
latex from the poly foam with the aid of some 99% alcohol and carve the
foam with a electric knife to the contours needed to lay the neck and shoulders
flat on top of the actor and contour down to the table. Leave enough
latex to wrap around the neck and trapezoids muscles as well as into the
armpit. You will have to cut away some of the latex to allow this.
Leave as much as possible to wrap around and out of sight. The sides
of the torso Where it meets the table can be covered with some "blood"
paint or the actors arms, maybe some surgical apparatus. You can
scribe out a hollow area for things to burst through the torso, leaving
at least 1/2" of foam to give the flesh enough body to support itself.
You can cut and mangle the torso add some ribs poking out, a heart, hide
a bucket inside filled with guts and blood for the actor to reach in an
"play" with. Add any thing like ribs after you cast the chest.
You can carve out part of the inside and glue in the ribs with a small
batch of foam and then cut the skin from outside. Always leave as
much foam as possible for support and to maintain the torso in its proper
shape.
Paint with Badger airbrush paints
and thin with 99% alcohol. This is the easiest and best formula to use.
It only works with Badger air brush paints. Use velcro to attach
the torso to the table and the stuffed pants that you are using for legs.
Often the first casting is not perfect, and it is always good to have back
ups, so cast up two or three you will learn a lot. Have fun, this
is a great illusion.