A mold is something you use when you wish to later make one or more
castings or 3D pieces. Making a life mask or mold is easy, and a
common material to use is plaster-impregnated gauze. This gauze is
the same stuff they used on my arm when I was five, and cracked a couple
of bones. You can find rolls of this stuff in art and craft stores,
and, perhaps, at medical supply houses as well. It is very easy to
use: add water and apply. Cut gauze into two-inch to five inch pieces.
Fill an open mouth container (cut down one gallon plastic milk or juice
jug) part way up with water.
For a life mask, cover your victim's face with lots of Vaseline, lie
down and get comfortable. Have them close their eyes and put a couple of
cucumber slices or vaselined pads on the eyelids. Dip a strip of
gauze in water, then skim off any excess. Apply the gauze onto the
face, getting it down smoothly into every crook and nanny. Continue
adding strips, at odd angles and over-lapping slightly, until the entire
face is covered. You don't want to cover the nostrils, but you can
run a thin strip down the nose, from the tip to the lip. Begin again,
and add a second, then a third layer, always getting the strips down smoothly,
and without air bubbles. As the plaster sets, it will get warm and
begin to pull away from the face. When this happens, and the surface
starts to feel hard, carefully remove it from the face. Set your
work aside to continue drying. It will take at least overnight to
cure, and fans will help the process.
The next day, use paper towels to remove any globs of Vaseline, then
paper towels and rubbing alcohol to remove the rest of the residue.
If you're not concerned with extreme detail, before applying the gauze,
cover the greased face with a single layer paper toweling. This will
prevent the Vaseline from coming into contact with the plaster. If
you find that the mask/mold isn't as strong as you'd like it to be, add
several more layers of gauze strips to the rough side. Once the plaster
is completely cured, you can prepare the life mask, either as finished
work or as a mold for casing 3D faces. As a presentation piece, seal
the inside of the mask with several coats of artistes gesso, paint with
acrylics and seal with urethane. If you wish your work to serve as
a mold, paint the inside with several coats of shellac. Not lacquer,
not urethane, but shellac. Line the mold with a thin sheet of food
wrap plastic. Pour in the plaster of paris, press in paper
clay, or lay in strip paper mache (the choice is yours). After at
least several hours, when the casting material has set up, remove the casting
by lifting up on the plastic film. Set your work aside to cure overnight.
To make a body or torso mold, the process is exactly the same, but
you won't need cucumber slices. An even easier, lighter (and cheaper)
molding method is to take the impression with heavy-duty aluminum foil.
“Paint” both sides of the foil form with four coats of undiluted Elmer’s
or other PVA glue, allowing each coat to dry before applying the next.
This will make the form stiff and hard, and able to hold its shape.
Trim as necessary, the cover with paper mache.
TIP: If you just can't find anyone who likes you well enough
to submit to this torture, you can use a styrofoam wig head. The
face of the head can be altered with modeling clay to resemble the creature
you want. Also by using an altered wig head, you can cover the face
with the plastic wrap and use the papier mache instead of purchasing the
plaster treated gauze. The styrofoam head will provide you access
to the entire head and you can slit it down the back to remove it from
the head.
This method does not just apply to human or styrofoam heads.
You can also do this method with skulls, gargoyles, etc. I would
recommend using aluminum foil for skulls and gargoyles so that you can
form it to the shape of the item you wish to make a mold of.